Does MaintBoard integrate with IoT and energy meters?

Yes. MaintBoard supports IoT devices, Modbus, BACnet, and API-based meters.

Can I track machine-level energy usage?

Yes. You can monitor kWh, kVA, PF, and load for each machine or line.

Yes. Alerts notify you instantly about leaks, anomalies, or sudden load changes.

Yes. MaintBoard generates reports for ISO 50001, ISO 14001, ESG, and internal audits.

Yes. MaintBoard tracks cost per product, shift, line, and department.

MaintBoard monitors electricity, water, air, gas, and steam consumption so you can reduce losses, optimize load, and improve energy efficiency.

High Electricity Bills: Load imbalance, inefficient equipment, and peak-hour spikes increase utility costs.
No Machine-Level Visibility: Teams cannot track which machines consume the most energy or when usage spikes.
Hidden Energy Losses: Compressed air leaks, steam losses, and idle running machines often go undetected.
Manual Meter Readings: Handwritten logs cause data gaps, errors, and lost insights.
Inefficient Peak Load Management: Plants face penalties for exceeding sanctioned load during peak hours.
Weak Audit & Compliance Data: Energy audits and ISO 50001 require accurate time-based consumption data.

How MaintBoard Helps You Control Energy Consumption

MaintBoard captures utility data, identifies inefficiencies, and helps plants reduce overall energy cost.

Connect Digital & IoT Energy Meters: Integrate electricity, water, compressed air, gas, and steam meters for live monitoring.
Monitor Machine-Level Consumption: Track kWh, kVA, PF, voltage, and load for each machine, line, or zone.
Detect Abnormal Consumption: Identify spikes, leaks, idle running, and unexpected consumption patterns.
Analyze Peak & Off-Peak Usage: Understand load distribution across shifts, time blocks, and production cycles.
Calculate Energy Cost per Unit: Track cost per product, shift, line, and equipment to understand true production cost.
Generate Energy Reports: Prepare ISO 50001, ESG, and management review reports with accurate consumption data.
Monitor Environmental Impact: Track CO₂ reduction, renewable energy contribution, and sustainability metrics.

Key Energy Monitoring Features

MaintBoard centralizes energy data and provides insights to reduce utility consumption and cost.

Real-Time Energy Dashboard: Track live kWh, PF, load, voltage, and machine-level energy usage.
Energy Meter Integration: Connect IoT meters, Modbus devices, BACnet systems, or manual readings.
Peak Load Management: Receive alerts when load approaches contract or sanctioned limits.
Energy Loss Detection: Identify consumption losses across compressed air, steam, HVAC, and utility systems.
Energy Cost Allocation: Calculate cost by product, department, line, and shift for accurate costing.
Energy Reports & Compliance: Generate actionable reports for ISO 50001, ISO 14001, ESG, and internal audits.

MaintBoard supports electricity, compressed air, steam, HVAC, boilers, chilled water, and renewable energy monitoring.

Manufacturing Plants.: Monitor machine-level energy usage, idle running, and shift-wise consumption.
Facilities & Buildings.: Track HVAC loads, chiller plants, lighting circuits, UPS systems, and electrical panels.
Process Industries.: Monitor boilers, compressors, steam traps, and continuous process equipment.
Fleet & Utilities.: Track fuel consumption, generator loads, and distributed utility systems.
Data Centers & IT.: Monitor UPS loads, server rack consumption, cooling systems, and redundancy health.
Renewable Energy.: Analyze solar, wind, and hybrid power data with real-time dashboards.

Organizations using MaintBoard reduce utility bills, improve machine efficiency, and meet sustainability goals.

10–25%

Lower electricity consumption

Abnormal loads and hidden losses are identified and eliminated.

20–30%

Reduced peak load penalties

Better load balancing minimizes demand charges.

15–40%

Lower utility operating cost

Optimized usage cuts wastage in air, steam, HVAC, and water systems.

Does MaintBoard integrate with IoT and energy meters?: Yes. MaintBoard supports IoT devices, Modbus, BACnet, and API-based meters.
Can I track machine-level energy usage?: Yes. You can monitor kWh, kVA, PF, and load for each machine or line.
Does MaintBoard detect spikes or abnormal use?: Yes. Alerts notify you instantly about leaks, anomalies, or sudden load changes.
Can I export energy reports for audits and sustainability reviews?: Yes. MaintBoard generates reports for ISO 50001, ISO 14001, ESG, and internal audits.
Can energy cost be calculated per unit or product?: Yes. MaintBoard tracks cost per product, shift, line, and department.

Gain complete visibility into your plant’s energy usage with MaintBoard’s energy monitoring system.