MaintBoard Spare Parts Inventory Management Software

Spare Parts & Inventory Management

Right parts. Right place. Zero stockouts—every time.

MaintBoard gives full visibility of spare parts, reorder levels, consumption patterns, and stock movements across all stores and sites.

Key Benefits

  • Prevent stockouts and reduce emergency purchases
  • Track spares consumption for every asset and work order
  • Optimize inventory with reorder alerts and min/max levels
  • Standardize parts catalog across sites
Stores team managing spare parts inventory using MaintBoard CMMS

Problems Spare Parts Management Solves

Frequent Stockouts
Technicians wait for parts because reorder levels are not tracked properly.
Overstock & Dead Inventory
Stores are filled with unused items due to poor consumption visibility.
No Traceability of Consumption
Spares used on assets or work orders are not tracked, causing accountability issues.
Uncontrolled Stock Movement
Parts move between departments without approval or proper logging.
Slow Purchase Requisitions
Technicians wait for approvals, RFQs, and deliveries during breakdowns.
Multiple Stores, No Central Visibility
Each store maintains separate spreadsheets, making planning difficult.

Workflow

How MaintBoard Manages Spare Parts End-to-End

MaintBoard brings full control to stores, technicians, and procurement teams with traceable stock movement and smart automation.

Create a Centralized Parts Catalog
Define part codes, categories, vendors, units of measure, and storage locations.
Track Stock Levels in Real Time
See opening balance, current stock, reserved quantity, and min/max levels.
Log Stock In / Stock Out
Receive deliveries, issue parts to technicians, and return unused inventory.
Auto-Link Spares to Work Orders
Track consumption by asset, technician, and maintenance type.
Get Low Stock & Reorder Alerts
System notifies stores teams when items reach threshold levels.
Generate Purchase Requisitions
Create requests directly from inventory shortages with vendor details prefilled.
Full Audit Trail
Every movement is logged with user, timestamp, and reason for issue.

Features

Key Spare Parts & Inventory Features

MaintBoard helps maintenance and stores teams standardize inventory, reduce delays, and control costs.

Central Parts Catalog

Standardize spare parts across sites with categories, specs, and vendor details.

Multi-Store Inventory

Manage multiple warehouses, sub-stores, and departments with separate stock levels.

Stock In / Stock Out Tracking

Every movement is logged with reason codes and user details.

Min/Max & Reorder Alerts

Smart thresholds prevent stockouts and optimize spare consumption.

Consumption Analytics

Track most-used parts, fast movers, slow movers, and asset-specific consumption.

Purchase Requisition Workflow

Generate PRs directly from shortages with vendor and rate info auto-populated.

Perfect for Every Inventory Type.

MaintBoard supports spare parts, consumables, tools, and critical stock across industries.

Inventory management use cases
Manufacturing Plants.
Manage mechanical spares, bearings, belts, motors, and consumables.
Facilities & Buildings.
Track HVAC filters, electrical components, plumbing parts, and lighting stock.
Process Industries.
Maintain critical spares like valves, pumps, compressors, and seals.
Fleet & Transportation.
Track vehicle spares such as tyres, filters, lubricants, brake kits, and tools.
Healthcare & Labs.
Manage medical consumables, calibration tools, and lab supplies.
Energy & Utilities.
Maintain electrical and utility spares for transformers, switchgear, and generators.

Metrics

See the Impact of Better Inventory Control

Plants using MaintBoard significantly reduce downtime and improve cost-efficiency with spare parts availability.

40–60%

Reduction in stockouts

Reorder alerts and min/max thresholds prevent last-minute purchase delays.

20–35%

Lower inventory carrying cost

Optimize stock levels with consumption-based insights.

Faster technician completion time

Technicians get the right parts instantly during breakdowns.

Spare Parts & Inventory FAQs

Does MaintBoard support multiple stores or warehouses?
Yes. You can manage separate stock levels for main stores, line-side stores, and remote locations.
Can I set min/max levels for each spare part?
Yes. MaintBoard allows thresholds per store and sends alerts before stockouts occur.
Can inventory be linked with work orders and asset history?
Yes. Every spare issued is linked to the asset and recorded in maintenance history.
Does MaintBoard support purchase requisitions?
Yes. You can raise PRs directly from the inventory module when shortages are detected.
Is inventory movement fully traceable?
Yes. Every movement (receive, issue, return, adjust) includes user, timestamp, and reason.

Take Full Control of Your Spare Parts Inventory

Prevent stockouts, reduce costs, and ensure technicians always get the right parts on time.