Reliability Engineering

Redundancy

Redundancy is the provision of additional equipment, components, or paths so a required function can continue when one element fails.

What this term means in maintenance

Redundancy is the provision of additional equipment, components, or paths so a required function can continue when one element fails.

Types of redundancy

Common arrangements include:

  • Duty and standby
  • Two-out-of-three voting
  • Parallel pumps
  • Dual power supply
  • Alternate communication path
  • Spare production capacity

Practical example

Two pumps are installed so either one can meet full process demand. One operates while the other remains available as standby.

Redundancy must be effective

Redundant equipment should avoid shared vulnerabilities such as:

  • Same power source
  • Same control panel
  • Same suction blockage
  • Same environmental exposure
  • Common maintenance error
  • Common software fault

Maintenance requirements

Standby equipment may require:

  • Routine testing
  • Rotation
  • Failure-finding tasks
  • Condition monitoring
  • Battery or fuel checks
  • Automatic-transfer testing

Common mistake

Assuming installed standby equipment is available without proof testing can hide failed redundancy.

How this term differs

Redundancy is the provision of additional capacity or components to preserve function after failure. It is related to Single Point of Failure, Common Cause Failure, and Common Mode Failure, but these terms describe different records, measures, roles, strategies, or decisions and should not be used interchangeably.

Keep exploring connected CMMS, reliability, and maintenance planning terms.

Glossary FAQs

What is redundancy?

Additional equipment or paths that preserve a required function after one element fails.

What is duty-standby redundancy?

One unit operates while another remains available to take over.

Why must standby equipment be tested?

An untested standby can contain a hidden failure and provide no real protection.

Turn Maintenance Definitions Into Action

MaintBoard helps plant and facility teams move from scattered maintenance records to organized work orders, preventive maintenance schedules, spare parts control, inspections, calibration, and audit-ready history.