Inspection and Testing

Corrosion Rate

Corrosion rate is the estimated loss of material thickness over a defined period caused by corrosion.

What this term means in maintenance

Corrosion rate is the estimated loss of material thickness over a defined period caused by corrosion.

Basic formula

Corrosion rate = (Previous thickness - Current thickness) ÷ Time interval

The calculation should use consistent units and measurement locations.

Practical example

A pipe thickness decreases from 8.0 mm to 7.6 mm over two years.

Corrosion rate = 0.2 mm per year

Use

Corrosion rate supports remaining-life estimates, inspection intervals, repair decisions, and risk review.

Data quality

Measurements should use consistent locations, methods, calibration, and operating context.

Common mistake

Calculating rate from two uncertain readings can create a misleadingly precise result.

Keep exploring connected CMMS, reliability, and maintenance planning terms.

Glossary FAQs

What is corrosion rate?

The estimated material-thickness loss per unit of time.

How is it calculated?

Thickness loss divided by the measurement time interval.

Why can the result be unreliable?

Different locations, measurement error, and limited readings can distort the rate.

Turn Maintenance Definitions Into Action

MaintBoard helps plant and facility teams move from scattered maintenance records to organized work orders, preventive maintenance schedules, spare parts control, inspections, calibration, and audit-ready history.