Maintenance Metrics

Failure Frequency

Failure frequency is the number of defined failures occurring during a selected period or operating exposure.

What this term means in maintenance

Failure frequency is the number of defined failures occurring during a selected period or operating exposure.

Possible measures

Failure frequency may be expressed as:

  • Failures per month
  • Failures per 1,000 hours
  • Failures per cycle
  • Failures per unit produced
  • Failures per asset

Practical example

A machine experiences six failures during three months.

Frequency = Two failures per month

Use

It helps identify repeat failures, bad actors, trends, and changes in reliability.

Exposure

Calendar count alone may mislead when operating hours change significantly.

Common mistake

Changing the definition of failure between periods prevents valid comparison.

How this term differs

Failure Frequency is the count of defined failures during a selected period or exposure. It is related to Breakdown Frequency, Failure Rate, and Mean Time Between Failures, but these terms describe different records, measures, roles, strategies, or decisions and should not be used interchangeably.

Keep exploring connected CMMS, reliability, and maintenance planning terms.

Glossary FAQs

What is failure frequency?

The number of defined failures during a period or operating exposure.

How can it be expressed?

Failures per month, hour, cycle, unit produced, or asset.

Why use operating exposure?

It allows comparison when equipment usage changes.

Turn Maintenance Definitions Into Action

MaintBoard helps plant and facility teams move from scattered maintenance records to organized work orders, preventive maintenance schedules, spare parts control, inspections, calibration, and audit-ready history.