Spare Parts and Inventory

Reorder Quantity

Reorder quantity is the number of spare parts or units ordered when inventory replenishment is triggered.

What this term means in maintenance

Reorder quantity is the number of spare parts or units ordered when inventory replenishment is triggered.

What affects reorder quantity

The quantity may consider:

  • Demand
  • Lead time
  • Minimum order quantity
  • Package size
  • Maximum stock
  • Safety stock
  • Criticality
  • Shelf life
  • Storage capacity
  • Order cost

Practical example

A filter reaches its reorder point and the configured reorder quantity is 20 units.

Fixed and calculated quantities

Organizations may use a fixed quantity, Min-Max replenishment, EOQ, or manual review.

Maintenance context

Rare critical spares usually require a risk-based decision rather than a consumption-only calculation.

Common mistake

Ordering the supplier minimum without checking current stock and open purchase orders can create excess inventory.

How this term differs

Reorder Quantity is the quantity ordered after replenishment is triggered. It is related to Reorder Point, Economic Order Quantity, and Min-Max Inventory, but these terms describe different records, measures, roles, strategies, or decisions and should not be used interchangeably.

Keep exploring connected CMMS, reliability, and maintenance planning terms.

Glossary FAQs

What is reorder quantity?

The number of units ordered when replenishment is triggered.

What affects the quantity?

Demand, lead time, package size, minimum order, maximum stock, criticality, shelf life, and storage.

Is it the same as reorder point?

No. Reorder point triggers the order; reorder quantity determines how much is ordered.

Turn Maintenance Definitions Into Action

MaintBoard helps plant and facility teams move from scattered maintenance records to organized work orders, preventive maintenance schedules, spare parts control, inspections, calibration, and audit-ready history.