Spare Parts and Inventory

Stockout Rate

Stockout rate is the percentage of valid spare-parts requests that cannot be supplied from available stock when required.

What this term means in maintenance

Stockout rate is the percentage of valid spare-parts requests that cannot be supplied from available stock when required.

Formula

Stockout rate = Stockout demand events ÷ Total valid demand events × 100

Practical example

A store receives 400 valid item requests and cannot supply 20.

Stockout rate = 5%

Criticality view

Critical-spare stockouts should be reported separately because their consequence may be much higher.

Causes

Stockouts may result from poor reorder settings, inaccurate balances, supplier delay, unexpected demand, or obsolete parts.

Use with fill rate

Stockout rate and fill rate provide related but not always identical views depending on calculation basis.

Common mistake

Ignoring requests fulfilled through emergency purchase hides the original stockout.

How this term differs

Stockout Rate is the percentage of valid demand events affected by stockout. It is related to Inventory Fill Rate, Stockout, and Spare Parts Service Level, but these terms describe different records, measures, roles, strategies, or decisions and should not be used interchangeably.

Keep exploring connected CMMS, reliability, and maintenance planning terms.

Glossary FAQs

What is stockout rate?

The percentage of valid demand events that cannot be supplied when required.

Should emergency purchases count as stockouts?

Yes. The original inability to supply should remain visible.

Why report critical stockouts separately?

Their operational consequence is much higher.

Turn Maintenance Definitions Into Action

MaintBoard helps plant and facility teams move from scattered maintenance records to organized work orders, preventive maintenance schedules, spare parts control, inspections, calibration, and audit-ready history.