Failure Analysis

Failure Symptom

A failure symptom is an observable sign that equipment condition or performance has become abnormal.

What this term means in maintenance

A failure symptom is an observable sign that equipment condition or performance has become abnormal.

Examples of failure symptoms

Symptoms may include:

  • Noise
  • Vibration
  • Leakage
  • High temperature
  • Low pressure
  • Slow movement
  • Electrical trip
  • Smell
  • Product defect
  • Intermittent operation

Practical example

An operator reports high vibration and abnormal noise from a pump. These are symptoms, not yet confirmed failure modes or causes.

Symptom versus failure mode

A symptom is what is observed.

A failure mode describes how the required function failed.

A cause explains why the failure occurred.

Request quality

Requestors should describe symptoms accurately without guessing the root cause.

Common mistake

Recording “bearing failure” before inspection can bias diagnosis and produce unreliable history.

Keep exploring connected CMMS, reliability, and maintenance planning terms.

Glossary FAQs

What is a failure symptom?

An observable sign of abnormal equipment condition or performance.

How is it different from a failure mode?

A symptom is observed; a failure mode describes how the required function failed.

Who normally reports symptoms?

Operators, inspectors, technicians, sensors, and condition-monitoring systems.

Turn Maintenance Definitions Into Action

MaintBoard helps plant and facility teams move from scattered maintenance records to organized work orders, preventive maintenance schedules, spare parts control, inspections, calibration, and audit-ready history.